Product overview
Quality records without the spreadsheet chase
Follow one issue from detection to verified closure.
See how a manufacturing team can document a nonconformance, connect corrective action, review supplier performance, and brief leadership from one controlled workflow.
Self-guided walkthrough · About 3 minutes
1
DetectLog objective evidence
High
2
ContainProtect affected product
Active
3
CorrectResolve systemic cause
CAR linked
4
VerifyConfirm effectiveness
Planned
Featured workflow
NCR-2026-0047 · Hole location out of tolerance
PartBRK-4412-01
ProjectSkybridge Actuator
SupplierSterling Machine & Forming
Current stageCorrective action
High priorityUnder review
NCR-2026-0047
Hole location out of drawing tolerance
Detection
Nonconformance details
- Part number
- BRK-4412-01
- Revision
- D
- Work order
- WO-88542
- Lot
- LR-260817
- Quantity inspected
- 24
- Quantity affected
- 6
- Source
- Supplier
- Functional area
- Machining
Objective evidence
Datum B hole center measured 0.018 in. beyond the drawing basic location. Drawing 4412, zone C4, requires position tolerance ⌀0.010 in. at MMC. Results confirmed with calibrated CMM CMM-03.
Product control
Containment and disposition
Lot placed on quality hold
All 24 pieces identified and moved to controlled hold area QH-02.
Aug 17 · 09:12100% inspection completed
Six pieces confirmed nonconforming; remaining 18 accepted.
Aug 17 · 13:46Disposition approved
Six affected pieces returned to supplier for replacement. No concession requested.
Aug 18 · 10:05ImplementationSupplier CAR
CAR-2026-0012
Fixture revision control allowed an obsolete setup to be used
Problem definition
Linked quality event
Six BRK-4412-01 brackets were machined with datum B hole locations outside drawing tolerance. The condition originated at an approved supplier and was detected during receiving inspection before release to production.
Ownership
- Supplier lead
- Elena Torres
- Internal owner
- Maya Chen
- Due date
- Sep 22, 2026
Cause analysis
Verified root cause
OccurrenceObsolete fixture setup sheet remained at the machining cell after drawing revision D was released.
EscapeFirst-piece inspection checklist did not require verification of the setup sheet revision.
System causeWork-instruction change process lacked point-of-use withdrawal confirmation.
Action plan
Corrective actions
ActionOwnerDueStatus
Remove obsolete setup sheets and verify active revisions at all machining cells.E. TorresAug 21Complete
Add setup-revision verification to first-piece inspection.D. OkaforAug 28Complete
Audit 10 consecutive jobs for point-of-use revision control.E. TorresSep 22In progress
Effectiveness verification
Closure is blocked until results are documented
Verify zero setup-revision escapes across 10 consecutive machining jobs and confirm first-piece records are complete.
7 / 10 jobs reviewed
Target review: Sep 22, 2026
Approved supplierMonitoring
Sterling Machine & Forming
SUP-0018 · Precision machining and formed components
12-month performance
Quality and delivery trend
QualityDelivery
100959085
OctNovDecJanFebMarAprMayJunJulAugSep
Quality history
Related records
AssessmentDrive NCR
Executive Quality Report
Apex Ridge Aerospace · Last 12 months
GeneratedSeptember 13, 2026
NCRs opened4111% lower period over period
NCRs closed3892.7% closure ratio
Open CARs31 due this week
Avg. closure18dTarget ≤ 21 days
Supplier quality96.2%Target ≥ 95%
High priority2No overdue containment
NCRs by month
Opened / ClosedCARs by month
Opened / ClosedPareto by functional area
NCR countKey open items
Owner / DueHigh
NCR-2026-0047 Hole location out of tolerance
M. Chen · Sep 15High
NCR-2026-0041 Plating thickness below minimum
J. Singh · Sep 16Medium
CAR-2026-0012 Fixture revision control
M. Chen · Sep 22Management attention
2 itemsSupplier monitoring:
Sterling Machine & Forming remains approved while CAR-2026-0012 is completed and verified.
Recurring machining defects:
Machining represents 34% of NCRs. Process audit is scheduled for September 18.
Certification status
CurrentAS9100DCertified
Expires March 31, 2027End of walkthrough
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